Custom foam protection systems for aircraft assembly and maintenance
PE-foam protection designed in CAD from your plans, parts or specifications: rigid, moisture-resistant and durable, so it lowers your costs over repeated use. Made in our own factory in Romania, from prototype to series production.
Over 45 years of expertise in custom foam protection for the aerospace industry
Protection designed to secure your sensitive aircraft components, fuselage parts and production lines, and the people who work on them. We take charge of each project in its entirety, from your plans, parts or specifications to the finished solution.
Our CAD design office can analyze the geometric constraints of each part precisely, for manufacturers and maintenance teams alike.
- Designed to your technical, functional and operational constraints
- Milling, flashcut cutting, gluing, adhesive bonding and sewing
- From prototype to series production
- The Cellutec Group: over 45 years of expertise and Europe's N°1 converter of technical foams, with 6 production sites in France and Romania
Cellutec for aeronautics
Foam protections, sewn covers and foam-fitted cases designed and made in one factory, so you deal with one supplier, not three.
Rigid, moisture-resistant PE foams and hard-wearing work mats that last, so your costs fall over repeated use.
Each part's geometry analyzed in CAD, the protection built to your technical, functional and operational constraints, and two-color foam cut to your specific tools.
20 years in our own factory, close to the region's aircraft plants and maintenance sites, with best practices shared with our sister companies in France that supply the aerospace industry.
Foam protection for your aircraft and its parts, from the assembly line to the hangar
Protection for the aircraft while it is built and maintained: engine covers, wing guards, and cabin and cargo-hold floors. For its parts, shuttle crates and case interiors that carry them safely through transport and storage.
Aircraft Engine Protection
Closes off and protects engine intakes and exhausts while the aircraft is built, stored or serviced.
Aircraft Wing Protection
Guards wings and leading edges against accidental impacts during assembly, transport and maintenance.
Fuselage & Cargo-Hold Protection
A protected working floor in the cabin and cargo hold: bare structure shielded from dropped tools, technicians safer and more comfortable.
Protection for Maintenance Work
Foam and plastic-sheet mattresses and storage covers that protect the aircraft while technicians work on it and while it is stored.
Tool & Equipment Organization
Every part and tool in its fitted place, protected in foam inserts, cases, trays and side tables built for lean workshops.
Protective Packaging for Parts
Packaging that protects sensitive parts and subassemblies in transport and storage, from single-trip cartons to boxes and containers.
Shuttle Boxes & Transport Crates
A part passes through several subcontractors before it is finished: transport crates and boxes with foam padding carry it safely between them.
Foam Inserts & Technical Parts
PE foam cut to shape: cushioning inserts and technical components for the aerospace industry.
Sewn protection that completes the foam
Covers and tarpaulins sewn to your specification in our own factory, for components, fuselage parts and production lines, in the textile our purchasing team selects for each requirement. Barrier packaging and pocket trolleys keep metal parts free of corrosion, electronics safe from static and painted parts apart.
Protective Covers & Tarpaulins
Made-to-measure tarpaulins and covers sewn in our own factory to your specification, for aircraft components, fuselage parts and production lines.
Component Protections
Sewn protections made to secure specific aircraft components, such as a fuel tank.
Textile Pockets & Trolleys
Boxes and metal-frame trolleys fitted with textile pockets that keep painted or visual parts apart and protected. Suited to aircraft parts with visual surfaces on the line.
VCI & ESD Barrier Packaging
VCI and ESD films, bags and paper that keep metal parts free of corrosion and electronics safe from static. Suited to aircraft spares in storage and transit.
Engineering depth behind every aircraft protection
The complete protective system for the aircraft, from one partner.
Foam protection inside and outside the aircraft, from the engine intake to the cabin floor, with sewn covers and fitted cases, designed and made in our own factory in Romania. Fewer suppliers to manage, less integration risk, one design dialogue.
Protection for the aircraft itself
Foam and sewn protections for the aircraft during assembly and maintenance: cabin-floor work mats, cargo-hold floors, engine-intake mattresses and wing-edge guards.
Inside Outside
Multi-material engineering
Engineered foam, plastic cases and technical textiles combined into one protective system for each requirement.
CAD design & cutting
A design team that develops the protection in CAD, with milling, flashcut cutting, gluing and sewing to make it.
Projects taken as a whole
From your drawings, parts or specifications to the protection that fits your technical, functional and operational constraints.
Materials matched to the job
For tarpaulins and covers, our purchasing team selects the material best suited to your specification.
EU quality, made in Romania
Our protections are made in our own factory in Romania, to high standards of quality and durability.
Prototype to series
From prototype to series production.
From first idea to series: de-risked, with a single partner
Define & design
We turn your drawings, parts or specifications into clear requirements and a protection design.
Prototype
Developed in CAD, a real prototype in days, not weeks, for your review and approval.
Sample & test
Real parts fitted and checked against your requirements.
Iterate
Refined until the protection and its fit are right, before the design locks.
Series
The approved design in repeatable series production.
The materials and quality behind every protection
The foam and textile grades we use, under an ISO 9001:2015 quality management system.
Quality control
Quality control runs throughout production at our Romanian site.
Values behind every protection
Performance
Competitive packaging that protects any type of product, successfully.
Innovation
Continuous development of solutions that add value for our partners and their customers.
Safety
The highest standards for our products, our processes and the safety of our people.
Integrity
We always do things right and on time, whatever the circumstances.
Aeronautics: frequently asked questions
Answers on the aircraft parts we protect, our quality system, shuttle crates, reusable and one-way packaging, ESD safety, covers and tarpaulins, and what to send for a quote.
What aircraft parts and work areas does Cellutec protect?
Cellutec România designs custom foam and sewn products for new-aircraft construction and maintenance: engines and wing edges, sensitive parts in shuttle crates, engine work mats and cargo-hold, lower-fuselage and wing protections during assembly, electrical panels and posts in the plant, and fitted interiors for workshop trolleys and equipment cases.
Which quality system does Cellutec work under?
Cellutec România works under an ISO 9001:2015 quality management system. Its aeronautics protections are designed and made to each customer's drawings, parts or specifications and, for tarpaulins and covers, in the material best suited to the need. If your program sets a packaging or material requirement, include it in your inquiry: we reply within 3 working days.
Does Cellutec make shuttle crates for aircraft parts?
Yes. Cellutec România designs shuttle crates for sensitive aircraft parts in transport and storage, and supplies custom-made plastic containers with or without inserts. The Cellutec Group has designed and built a series of large wooden shuttle crates for the aeronautics sector, with crosslinked and non-crosslinked PE foam.
Reusable or one-way packaging: which suits aircraft parts?
It depends on how often the part travels. ATA Spec 300 classes containers by expected reuse: Category I for at least 100 round trips, II for at least 10, III for one trip. If your program requires a category, state it in your inquiry. Cellutec România designs shuttle crates and custom containers, and one-way foam-and-cardboard packs.
Can Cellutec protect aircraft structure during assembly and maintenance?
Yes. Cellutec România designs engine work mats and cargo-hold, lower-fuselage and wing protections for the assembly phase. Its cabin-floor mats can combine a non-slip top coating, a cellular-rubber comfort layer and a rigid PE base, with tool pockets and a position label. For maintenance, FlyProtec, a reusable PE-foam leading-edge protection, is handled by one person.
Can aeronautics packaging be ESD-safe for electronic parts?
Yes. Cellutec România supplies foam inserts with ESD or anti-static treatment, and ESD films and bags, for electronic parts that must be protected from static discharge. Send the part and the protection your program requires with your inquiry, and we will propose the material.
Can Cellutec make covers and tarpaulins for aircraft components?
Yes. In its own factory, Cellutec România sews tarpaulins, covers and specific protections to the customer's specification, for sensitive aircraft components, fuselage parts, production lines and the people who work on them. Its purchasing team selects the material best suited to each requirement.
What do I need to send for a quote?
Send the part, or your drawings or specifications, with its size and weight, the route it travels, your quantities and your timelines. If your program sets a packaging or material requirement, include that too. We will propose a solution from there.
Let's protect your aircraft parts
Tell us about your application and we will reply within 3 working days.
- One supplier: foam, textile and case interiors from a single source
- Built to your drawings, parts or specifications
- From prototype to series production
Or call us now: +40 722 232 852